040 Series 10L Super Power Ultrasonic Cleaner | 360W Top Power Configuration | Industrial Batch Cleaning Equipment | Professional Manufacturer
Professional manufacturer CleaningSonic offers 040 series 10L super power ultrasonic cleaners with 4-6 industrial transducers, up to 360W ultrasonic power. Designed for large-scale industrial parts, medical equipment batch cleaning. Global plug customization & complete OEM/ODM solutions available.
040 Series: Super Power Professional Ultrasonic Cleaners - Ultimate Industrial Batch Cleaning Solution
Product Description of Ultrasonic Retainer Cleaner Machine
The CleaningSonic 040 Series represents the pinnacle of ultrasonic cleaning technology. Featuring a 10L extra large capacity industrial-grade tank equipped with up to 6 industrial transducers providing top-level 360W ultrasonic power. This series is specifically designed for challenging, high-volume professional cleaning scenarios, capable of processing numerous industrial parts or medical instruments simultaneously, significantly improving cleaning efficiency and production capacity.
Four professional configurations (040 Basic, 040S Standard, 040SD Dual-wave, 040ST Adjustable) meet special needs across different industries. Enhanced cooling system, copper core drain valve, and professional safety protection design ensure Equipment stability and reliability during prolonged high-intensity use. We provide deep customization OEM services for global industrial customers and distributors.
Product Specifications of Industrial Cleaning Machine High Efficiency Industrial
Specification
040/040-2
040S/040S-2
040SD/040SD-2
040ST/040ST-2
Model
040(240W)/040-2(360W)
040S(240W)/040S-2(360W)
040SD(240W)/040SD-2(360W)
040ST(240W)/040ST-2(360W)
Capacity
10L
10L
10L
10L
Ultrasonic Power
240W(4 transducers)/360W(6 transducers)
240W(4 transducers)/360W(6 transducers)
240W(4 transducers)/360W(6 transducers)
240W(4 transducers)/360W(6 transducers)
Transducer Config
4×60W/6×60W
4×60W/6×60W
4×60W/6×60W
4×60W/6×60W
Heating
500W
500W
500W
500W
Frequency
40KHz
40KHz
40KHz
40KHz
Timer Range
1-30 min
1-30 min
1-30 min
1-30 min
Temp. Range
20-80°C
20-80°C
20-80°C
20-80°C
Control Type
Knob Mechanical Control
Digital Intelligent Control
Digital Intelligent Control
Digital Intelligent Control
Special Features
Basic Batch Cleaning
Digital Control + Degas
Dual-wave Cleaning + Degas
Stepless Power Adjustment
Drain System
Copper Core Fast Drain Valve
Copper Core Fast Drain Valve
Copper Core Fast Drain Valve
Copper Core Fast Drain Valve
Cooling System
Dual Fan Enhanced Cooling
Dual Fan Enhanced Cooling
Triple Fan Smart Cooling
Triple Fan Smart Cooling
Tank Size
11.81 x 9.45 x 5.9 inch
11.81 x 9.45 x 5.9 inch
11.81 x 9.45 x 5.9 inch
11.81 x 9.45 x 5.9 inch
Unit Size
12.8 x 10.43 x 11.02 inch
12.8 x 10.43 x 11.02 inch
12.8 x 10.43 x 11.02 inch
12.8 x 10.43 x 11.02 inch
Revolutionary Technical Innovations of Industrial Cleaner Automotive Engine Parts
Six-Transducer Matrix Layout (040-2 Series)
Industry-first Layout: 6×60W transducers arranged in matrix pattern, cleaning dead zones
Energy Density Increase: 50% higher energy density compared to traditional 4-transducer layouts
Intelligent Zone Control: Independent control of transducers in different zones enables
Redundant Backup Design: Single transducer failure doesn’t affect overall functionality, extremely high reliability
500W Super Heating System
Industrial-grade Heating Tubes: Special stainless steel heating tubes with 5000+ hours lifespan
Rapid Heating Capability: Heats 10L solution from room temperature to 80°C in 25 minutes
Zone Temperature Control: Front/rear zones Independent temperature control, adapts to different cleaning needs
Intelligent Energy-saving Mode: Automatically switches to keep warm mode after reaching set temperature
Triple Fan Intelligent Cooling System
Independent Air Duct Design: Separate heat dissipation for electronic control area, transducer area, heating area
Temperature-sensing Speed Control: Automatically adjusts fan speed based on internal temperature
Noise-optimized Design: Special fan blade design and vibration-damping installation reduces noise by 40%
Dust Filter System: Removable dust filter extends internal component lifespan
Professional Drainage & Maintenance System
Large Diameter Copper Core Valve: 38mm drain diameter, empties 10L capacity within 90 seconds
Quick-connect Interface: Standard quick-connect interface enables automatic drainage via piping
Maintenance Viewing Window: Side removable panel facilitates internal maintenance and inspection
Modular Design: All major functional modules can be independently disassembled and replaced
Industrial Application Scenarios Complete Analysis of Industrial System for Gun Saw Blade Hardware Metal Parts
Heavy Industry Manufacturing:
Automotive Engine Manufacturing: Batch cleaning of large parts like cylinder blocks, cylinder heads, crankshafts
Aerospace Manufacturing: Precision cleaning of aircraft engine components, landing gear parts
Rail Transit Equipment: Deep cleaning of train braking systems, transmission components
Heavy Machinery Manufacturing: Oil stain cleaning of construction machinery hydraulic parts, transmission gears
Medical Equipment Large-scale Processing:
Hospital Central Sterile Supply: Centralized batch processing of surgical instruments
Medical Device Manufacturers: Large-scale production cleaning of implants, surgical tools
Third-party Sterilization Centers: Outsourced cleaning services for multiple medical institutions
Dental Equipment Distributors: Batch refurbishment cleaning of dental handpieces and instruments
Electronics Manufacturing High-end Applications:
Semiconductor Manufacturing: Particle cleaning of wafer carriers, process chambers
Precision Circuit Boards: Batch cleaning of multilayer PCB boards, high-density connectors
Optical Component Manufacturing: Large-scale cleaning of camera modules, optical lenses
New Energy Batteries: Cleaning of battery electrode sheets, separator materials
Special Industry Professional Services:
Military Equipment Maintenance: Maintenance cleaning of weapon systems, optical sights
Petrochemical Equipment: Oil stain cleaning of valves, pipe fittings, exploration tools
Food & Beverage Industry: Food-grade deep cleaning of filling equipment, molds
Printing & Packaging Industry: Regular maintenance cleaning of large printing rollers, molds
Performance Data & Comparison Analysis of Cleaning Machine Automatic Washing Machine Benchtop
Performance Indicator
040 360W Version
Imported Similar Products
Domestic Ordinary Products
Competitive Advantage
Max Cleaning Capacity
10L/batch
8-10L/batch
6-8L/batch
25-67% Capacity leading
Power Density
36W/L
30-32W/L
20-25W/L
12-80% Intensity Increase
Heating Efficiency
25min(room temp→80°C)
30-35min
40-50min
17-50% Time Saving
Continuous Operation Time
12 hours
8-10 hours
4-6 hours
50-200% Stability Improvement
Daily Processing Capacity
200-300 pieces
150-200 pieces
80-120 pieces
33-250% Efficiency Increase
Energy Efficiency Ratio
0.92
0.85-0.88
0.75-0.80
5-23% Energy Efficiency Improvement
Investment Return Deep Analysis of Stainless Steel Digital Industrial Washer Electric Auto Parts Gas Carburetor Engine Washing
Initial Investment Details (040S-2 Example):
Equipment Purchase Cost: $1,200-1,500 (saves $800-1,200 compared to European brands)
Accessory Investment: Special cleaning basket $50, filter $30, piping $20
Installation Cost: No professional installation needed, saves $200-300
Training Cost: Free online training, saves on-site training fee $500
Annual Operating Cost Analysis:
Electricity Cost: Daily $2.5 (based on 8 hours, $0.15/kWh)
Cleaning Solution Cost: Daily $3.0 (specialized industrial cleaning solution)
Labor Cost: Daily $8.0 (0.5 person-day, $16/hour)
Maintenance Cost: Annual $120 (parts replacement and maintainance)
Total Annual Cost: Approx. $3,500 (based on 250 workdays)
Economic Benefits Output:
Direct Cleaning Service Revenue: Daily $80-120 (external cleaning services)
Internal Cost Savings: 60% cost saving compared to outsourced cleaning
Production Efficiency Improvement: 40% shorter cleaning time, 67% capacity increase
Quality Improvement Benefits: Product qualification rate improves from 95% to 99.5%
Total Annual Revenue: $15,000-25,000 (depending on application scenario)
Investment Recovery Period:
Fast Return Scenario: 3-6 months (high-intensity production environment)
Standard Return Scenario: 6-12 months (conventional industry application)
Long-term Value: Equipment lifespan 8-10 years, annual ROI 200-300%
Quality Assurance & Certification System of Ultrasonic Cleaning of Contaminants
International Authoritative Certifications:
ISO9001:2015 Quality Management System certification
ISO13485 Medical Device Quality Management System (medical versions)
Comprehensive European certifications: CE, RoHS, REACH
North American electrical safety certifications: UL/cUL (optional)
Canadian Standards Association certification: CSA (optional)
Manufacturing Quality Control:
Raw Material Traceability: All metal materials provided with material certificates and traceability certificate
Production Process Control: 48 quality control points with real-time data monitoring
Aging Test Standards: 120-hour continuous full-load aging test
Performance Verification Testing: Each unit completes 12 performance tests before leaving factory
Packaging & Shipping Standards: Export-grade wooden crate packaging, shockproof and moisture-proof treatment
Global Service System:
Installation Guidance Services: Multi-language video guidance + remote installation assistance
Operation Training System: Three-level training: basic operation + advanced application +troubleshooting
Technical Support Network: 24 global technical support centers, multi-language support
Parts Supply Guarantee: 5 global parts centers, 72-hour emergency parts supply
Regular Maintenance Plans: Provides annual, quarterly, monthly maintenance plan templates
Industry Customized Solutions of Ultrasonic Cleaning with Dual Frequency
Automotive Manufacturing Package:
Configuration: 2×040ST-2 + automotive special cleaning basket + degreasing cleaning solution
Functions: Engine parts cleaning line, supports mixed material parts cleaning
Services: Production line layout design + Cleaning process development + Employee certification training
Benefits: 300% cleaning efficiency improvement, 40% cleaning solution cost reduction
Medical Equipment Package:
Configuration: 3×040SD-2 + medical instrument racks + enzymatic cleaner + pure water system
Functions: Three-level surgical instrument classification cleaning, meets medical certification requirements
Services: Medical compliance consultation + Cleaning validation services + Regular biological monitoring
Benefits: 99.9% cleaning qualification rate, 50% extend instrument life
Electronics Manufacturing Package:
Configuration: 4×040S-2 + anti-static cleaning baskets + electronic-grade cleaning solutions
Functions: PCB board cleaning production line, particle control <100 particles/cm²
Services: Cleanliness testing + Process optimization + Employee cleanroom operation training
Benefits: 2% product yield improvement, 80% rework rate reduction
Third-party Cleaning Service Package:
Configuration: 1×each of 040/040S/040SD/040ST + multi-function accessory set
Functions: All-round cleaning service center, covers 95% customer needs
Services: Business model consultation + Marketing materials + Customer case library
Benefits: 50-100% annual service revenue growth, 95%+ customer satisfaction
OEM Cooperation Deep Package:
Product Customization: Complete design and manufacturing according to customer specifications, minimum order quantity 50 units
Brand Cooperation: Co-branding or customer independent brand, provides full range of brands solutions
Technology Licensing: Core cleaning technology licensing, supports customerlocalization production
Market Cooperation: Regional exclusive agent, shares technology and market resources
Technology Upgrades & Future Services of Ultrasonic Cleaning for Heavy Machinery
Hardware Upgrade Services:
Power Upgrade: 240W version field upgrade to 360W version (requires reserved interface)
Control Upgrade: Basic version upgraded to digital control or intelligent control version
Function Expansion: Adding filtration circulatory system, automatic liquid filling systems, etc.
Safety Upgrades: Installing emergency stop systems, remote monitoring systems, etc.
Software & Service Upgrades:
Intelligent Control Software: PC control software enablesremote monitoring and data management
Production Management Interface: MES/ERP system interfaces enable automatic production data collection
Preventive Maintenance System: Intelligent maintenance reminder system based on operational data
Cleaning Process Database: Industry-specific cleaning process parameter database
Sustainable Development Services:
Energy Consumption Optimization Consultation: Professional energy analysis, provides energy saving renovation solutions
Environmental Compliance Services: Cleaning solution environmentally friendly treatment consultation and compliance certification
Equipment Recycling Program: Old equipment recycling and trade-in services
Carbon Footprint Assessment: Full life cycle carbon footprint assessment and emission reduction recommendations
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